T
he project focuses on the analysis and optimization of a Waste Heat Recovery Unit (WHRU), leveraging a 3D model and General Arrangement (GA) provided by the client. The key challenges include optimizing the WHRU unit's design, Economizer Support Structure, lifting lug, and foundation loading calculations. The objective is to enhance structural integrity, thermal efficiency, and overall performance while adhering to industry codes and standards.
_____________________
Challenges
To analyse and optimize the design of the WHRU unit as per the 3D model and GA provided by the client. To optimize the design of the Economizer Support Structure, Lifting lug and foundation loading calculation report and Support Structure.
_____________________
Approach
Project Scope:
• Structural analysis of WHRU unit using STADD.
• To optimize the design of the Economizer Support Structure.
• Thermal Load analysis of WHRU unit using ANSYS.
• Lifting lug analysis of WHRU unit using STADD.
• Foundation loading calculation of WHRU unit using STADD.
Codes & Standards:
• IBC 2015 – International Building Code
• CAN/CSA S16 – Desing of Steel Structure
• PIP STC 0105 – Process Industry Standards, Structural Design Criteria
• Structural analysis of WHRU unit using STADD.
• To optimize the design of the Economizer Support Structure.
• Thermal Load analysis of WHRU unit using ANSYS.
• Lifting lug analysis of WHRU unit using STADD.
• Foundation loading calculation of WHRU unit using STADD.
Codes & Standards:
• IBC 2015 – International Building Code
• CAN/CSA S16 – Desing of Steel Structure
• PIP STC 0105 – Process Industry Standards, Structural Design Criteria
_____________________
Conclusion
In conclusion, the project adopts a multifaceted approach to address the challenges posed by the optimization of the WHRU unit. Through advanced tools like STADD and ANSYS, coupled with adherence to industry codes and standards, the design undergoes rigorous scrutiny. The outcome of this approach is an optimized WHRU unit, with enhanced structural integrity, thermal efficiency, and lifting capabilities. The commitment to compliance with established standards ensures the reliability and safety of the WHRU unit in various operational conditions, reflecting a comprehensive and effective engineering solution.
_____________________